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Construction of production plan execution capability

  • Realize multi-variety planning and scheduling based on limited capacity

  • Implement production plan to pull material demand and drive product delivery logistics

  • Accurate planning and scheduling optimize the utilization of manufacturing resources

  • The production planning, execution and feedback form a business closed loop to realize lean management

Quality management

  • Quality inspection data acquisition

  • Key parts information collection

  • Assembly quality information collection (process parameters, quality inspection data)

  • Quality data traceability

The balance of production capacity is clear

The plan is transparent and efficient, and the order is delivered on time

  • Intelligent algorithm to meet a variety of scheduling scenarios

  • Multi-level planning and scheduling, direct production planning process

  • Panoramic resource and demand analysis, planning and demand balance control

  • Comprehensive control of project progress

Advanced Scheduling - Creating the "Strongest Brain"

Workshop production detailed plan: perfect production control, affecting enterprise production and operation efficiency and quality

  • Full control of planning system data chain

  • Scheduling constraints, policy deduction, execution closed-loop tracking

  • Collaborative group batch, multi-objective optimization, time slicing algorithm, multi-model analysis

  • Effectively reduce waste, return glue ratio, control material cost


Supply and demand balance, reasonable and executable plan and schedule

  • Develop long-term plans based on the overall plan of capacity

  • Demand and supply linkage, supply chain coordination

  • Arrange the operation plan at different levels for workshop, process and equipment

  • According to the actual implementation of the plan, the global plan tracking and change control are realized

Advanced scheduling - Flexible response to changing production orders

• Intelligent scheduling to achieve unified scheduling of multi-level plans, based on the homogeneity of production resources

• Make multi-level plans for body plant, frame plant and assembly plant

• Realize the step-by-step decomposition from the final assembly plan to the workshop and production plan of the body and frame factory

• Realize the collaborative linkage of supply chain production planning

Efficient use of equipment construction

  • Equipment static comprehensive management, complete the whole process control of equipment classification management - finding problems - joining the regular inspection plan - maintenance workers single pool

  • Improve the health of equipment, complete the new leap in equipment utilization under the precise planning schedule

  • Equipment interconnection, clear grasp of equipment running status, management work targeted

  • Build a complete equipment management knowledge system to form a knowledge base

Just-in-time lean logistics

  • Intelligent picking of raw materials, workshop warehouse and finished product warehouse to reduce part picking errors

  • RFID WIP and circulation equipment tracking and tracing in production workshop

  • Through the production site visualization, improve the processing accuracy and timeliness of material supply

  • Quickly and conveniently generate material pulling information, real-time monitoring of material shortage, improve the timeliness of fed-material distribution

Improve the level of production management and realize agile manufacturing

  • Through visual management, improve the production site management ability

  • Through production material tracking to achieve optimal management, improve material utilization efficiency

  • Achieve real-time performance statistics, strengthen production related assessment

Give new meaning to intelligent logistics

Intelligent logistics: perfect control and monitoring of material flow in production

  • Through the host computer, sensing system, transportation system, cache system, sorting system, storage unit and other processes

  • Reduce the information uncertainty caused by personnel participation

  • Complete the traceability system of material flow

  • Realize the accurate management of edge material

  • Efficient use and reduction of production space

Production process coordination, intelligent control

  • Direct process of assigning and distributing production tasks

  • Real-time display of production information of each station or process of the production line

  • In the case of many types of aircraft, the technological process of different types of aircraft is well controlled

  • Parallel production, process/production line production beat matching each other, efficient coordination

Warehouse logistics - driving supply chain beats in real time

• Material delivery and pull based on JIT/JIS/KANBAN/SPS mode

• Optimize time-sharing distribution and batch distribution to reduce the material backlog in the line-edge warehouse

• Effectively reduce the inventory pressure of daily warehouse and line edge warehouse

• Cooperate with suppliers and third-party libraries (3PL) to speed up the procurement and distribution process


Construction of quality Traceability

  • Rapid modeling, comparison, analysis, according to the actual needs of the enterprise for each dimension of quality analysis

  • Real-time quality related data acquisition, automatic generation of quality analysis report

  • The whole life cycle quality management of "raw material quality - production process quality - finished product quality - after-sales quality"

Work station management

  • Job plan receiving and displaying

  • Product sequence and status on the assembly line

  • Equipment status information display and equipment spot inspection information maintenance

  • Material bar code acquisition

  • Lack of material or waste ANDON alarm

  • Station operator information collection

Improve the quality management level

Strengthen quality management, carry out overall quality management and statistical process control analysis

  • Strengthen process quality control, automatic correlation and judgment of quality information

  • Strengthen process quality early warning, monitor production parameters and process deviation, effectively avoid the spread of quality problems

  • Enhance the ability of quality traceability, quickly and accurately carry out the whole process of quality traceability

Reshape the height of the device IOT

  • Establish industry equipment interface standards

  • Loosely coupled interface management pattern

  • Efficiently control and monitor equipment running status

  • Complete the "health portrait" of the equipment.

  • Improve equipment utilization, ensure production plan and quality stability

Total quality planning and control

  • Overall quality management, whole process quality data collection and traceability

  • Visualization and closed-loop control of quality event processing

  • Provide accurate data for managers to make decisions, improve production efficiency and product quality

Connected devices - Enhanced awareness of the physical world

• Networked group control of equipment to improve equipment efficiency: automatic instruction delivery, real-time state monitoring, process anti-error control, quality trend early warning, fault intelligent diagnosis

• Digital equipment mirror model: KPI system, get KPI indicators of equipment and make statistical analysis

• Adapt to a variety of device interface protocols and data source types

• Energy consumption statistics, cost analysis; Scientific prediction and optimization of indicators

Production Transparency Construction

  • Improve the speed of business response, improve the collaboration relationship between businesses, and prevent non-compliance transactions

  • Establish efficient and three-dimensional production management mode

  • The multi-level production kanban board enables the management to grasp the production situation in real time

  • The flow of on-site materials is transparent, reducing material accumulation and reducing the number of on-site materials

Assembly OPERATION PLAN MANAGEMENT

  • ERP plan receiving and maintenance

  • Prepare production plan for assembly line and processing line according to resource constraints and configurations

  • Plan issuance and release

  • Production plan change management (order insertion, change handling)

  • Production plan query and export

  • ERP return on completion

Equipment things, digital production

Comprehensive monitoring of equipment running status, digital production control

  • Equipment abnormal rapid response, shorten production stagnation and waiting time

  • Improve the pertinence of equipment maintenance and reduce the cost of repair and maintenance

  • Improve equipment energy consumption management level, reduce production energy consumption

Laboratory system building - line edge quick inspection center

  • Detect the digital twin of the equipment and complete the integration of equipment data and experimental data

  • It solves difficulties such as multiple report styles and cumbersome management, and opens up business flow and data flow

  • Data structure, knowledge accumulation, tracking, analysis, speed up research and development efficiency

  • Help innovation research and development, improve the core competitiveness of products

Equipment operation and maintenance and equipment things

  • Comprehensive control of equipment asset maintenance and spot inspection

  • Real-time acquisition of on-site production equipment data, graphical display

  • Get the production quantity and online processing status of each equipment in real time

  • Equipment failure real-time display, maintenance personnel timely grasp, fast processing

Real-time control of digital shop-vehicle point position information

• Realize the data collection of vehicle point information and reflect the production status of the vehicle in real time

• Realize the digitization of regional location, inventory quantity and status information of WIP in workshop

• Data collection of the four major workshops and the inspection process, and the construction of complete vehicle files

• Realize multi-organization and remote unified control, and direct management instructions to the site

Real-time monitoring data

  • Machine tool availability and utilization analysis

  • Machine tool history information review

  • Machining workpiece information

  • Machine tool alarm and information collection, statistics

Data acquisition and analysis

  • Assembly process personnel, products, assembly parts, assembly quality, assembly equipment processing parameters, equipment status, testing equipment, testing data

  • Data acquisition mode: bar code, RFID, equipment PLC interface, etc

  • Data statistics based on production process

  • Lean production related KPI index analysis: efficiency, output, quality, equipment

Excellent management of the workshop

Adopt ZQ SOFT workshop digital solution to make the production workshop more flexible and efficient

  • Realize the people-centered digital workshop management

  • Improve production site transparency, feedback speed, work efficiency

  • To achieve a high degree of unity of executive and personnel performance

  • Make enterprises pay more attention to HSE

Production visualization and manufacturing decision support

Collect, analyze and display all kinds of data in the order delivery process to realize the transparency and visualization of the whole production process

  • Production monitoring and performance analysis

  • Capacity load assessment and process deviation monitoring

  • Process transparency and manufacturing decision support

  • Production process coordination and exception handling integrated management

Quality management - Quality assurance is the lifeline of the vehicle

• ANDON system, station abnormal information large screen, SMS real-time transfer relevant responsible person

• Electronic vehicle process quality inspection data collection and analysis, easy to find and analyze defects in the process

• Establish the definition of quality standards in line with industry standards and maintain the quality control plan

• Incoming material quality inspection data collection and quality judgment, realize the mutual traceability of the vehicle and key materials

Customers

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